IoT News | How IoT is helping the welding industry

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With innovation, more business and manufacturing processes have become automated, relying more on computer software and digital applications. Some processes in the manufacturing industry have also moved into the digital age, which can improve efficiency and reduce costs. This has given rise to a new wave of technology that incorporates machines, such as conveyor belts or welding machines, into the Internet. This has led factories to focus on machines rather than having skilled workers.

Welding in the modern age

The welding industry has a major impact on the world as many companies rely on metalworking. To put it simply, welding involves joining two metal ends or surfaces together through the help of filler material. Cars, airplanes and trains would not exist without their welded components. Industrial companies weld materials, such as steel pipes and base plates, to produce hydraulic elevators and conveyor belts.

In addition, the construction industry is highly dependent on metal trusses and beams that are securely fastened by welding. Courtyard fences and gates, which are sometimes used to decorate gardens, are a product of the welding of steel bars and metal art designs. Some household items and kitchen appliances have welded receptacles and parts. Even some works of art and landmarks may not be possible without the help of this process.

What is the Internet of Things?

The Internet is a very useful technology in modern society. When combined with machines, this can create positive impacts such as increased production and reduced labor costs. The Internet of Things (IoT) is the term used when referring to a single or network of machines connected online. The “thing” in the IoT refers to anything powered by electricity. This can include everyday devices such as sports bands, electronic keys or automatic switches.

On the other hand, the IoT can also be applied in larger sectors such as the production of goods, the distribution of electricity through grids and the monitoring of water supply. Data is usually collected via sensors and sent over the internet or via a specific network. Then it can be processed through a unique software suitable for the industry. IoT technology applied to the industrial world is more commonly called Industrial IoT (IIoT).

Advantages of IoT in the welding industry

Incorporating the Internet into the welding process can have several benefits. One of the most notable benefits of IoT in welding is that it can collect and monitor data that can be used to improve efficiency. It can provide insight into what works and what may not work in a timely manner. These translate into improvements in quality and productivity. In the long run, this could lead to more revenue for the business as creating quality goods creates a good reputation and attracts more customers.

When welding machines are connected to the Internet and operated with the use of software, they can increase production and reduce material waste. Automated welding relies less on the welder and more on artificial intelligence. As a result, many companies are invest more in enhancing their systems. With functional software and quality welding machines, companies can rely less on skilled workers. They can hire more beginners without compromising the quality of their production. Additionally, automated systems can be programmed to react to several factors similar to how an experienced welder works.

Another advantage of IoT in welding is that it facilitates the transition to different materials or products. For example, similar welding parameters can be applied in the production of spare parts used in cars and trains since they belong to the same industry. A change in the material for manufacturing can be adapted by playing with the temperature and knowing which welding technique best suits the process.

Work remotely

With the use of sensors and a custom hardware system, the days on the production floor and manual parameter monitoring are over. By placing sensors on strategic areas, important data can be recorded and sent to a cloud system for analysis. In turn, the results can be viewed in interactive dashboards on various personal devices. Notification systems can be enabled to send alerts before something reaches a tipping point. This is made possible by real-time recording of temperature and power supply. In an emergency, operators can turn off the welder remotely to avoid further damage or major accidents.

Conclusion

Several industries have benefited from the integration of the Internet of Things into welding processes. IoT can help increase productivity by closely monitoring the different parameters involved in welding materials. Sensors are usually used to collect data which is then analyzed to improve processes. The automation of the welding process has also reduced labor costs by increasing productivity and production. This has also helped companies to be flexible in manufacturing similar products by making changes through the system.Finally, the integration of the internet into manufacturing made remote working possible.

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